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Old Jan 11, 2007 | 05:37 AM
  #1  
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Default Brake Failure

Driving home from work two nights ago and had to put my foot to the floor to stop my 95 GSR! When I got home (very slowly in 1st and 2nd gear), I saw the reservoir was empty, refilled and put my foot on the brake and saw and heard fluid shooting from near the gas tank. When I put the car up and got under I observed the brake hard lines had rusted away. The car did spend half of its life in Vermont so I guess the salt eventually got to the lines, every time I get under I see a good degree of rust. How do I repair this, it looks like 4 lines (ABS System)? Also should I also replace the rubber brake lines to SS ones, how difficult a job is this? Thanks
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Old Jan 11, 2007 | 08:27 AM
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Im not sure if there is a Napa near you but if not find a place that sells brake lines and buy some compression fittings. You also might want to get a GOOD hand held pipe bender in case you need to replace a pipe where there is a bend. I had to fix one of mine because it got hit by a welder on accident. I would only replace the part of the pipe that is rusty, and if the whole thing is rusty then replace the whole thing. G/L
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Old Jan 11, 2007 | 09:26 AM
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Originally Posted by Zedron
Im not sure if there is a Napa near you but if not find a place that sells brake lines and buy some compression fittings. You also might want to get a GOOD hand held pipe bender in case you need to replace a pipe where there is a bend. G/L
Agree w/Zedron. Get the tubing by the foot at an autoparts store. Get a flare tool too.

If your doing one, chances are good you will need to do more soon, and buying the prefab, prebent oem lines is REALLY expensive.
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Old Jan 12, 2007 | 08:56 AM
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yeah get a good bender. if you are cheap you can just use a hacksaw/dremel to cut the lines and file off the burs.
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Old Jan 12, 2007 | 09:48 AM
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Default brake failure

The best way to prevent that is ..Go and buy a Kleen flow product called HONEY GOO (it comes in a orange can)and every oil change take the can and soak the lines front to back. I have 389,000 on my original lines.
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Old Jan 12, 2007 | 05:15 PM
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Thanks for the quality imputes, just a few questions, how do you get those plastic covers off of the lines? How expensive are the OEM lines, I found them on Delray Acura for $74 and $64, are these correct prices? How difficult is the bending and fabricating the lines, with the price of the flare tool and pipe bender is it worth it?
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Old Jan 12, 2007 | 06:29 PM
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I have stainless lines I could sell ta ya... if you want em...
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Old Jan 15, 2007 | 06:34 AM
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I just had brake disaster my civic over the weekend so I had to do this. Advance sells double-walled tubing that is already flared on the ends and has the fittings on it. It is seriously easy. I just bought the $5.00 tube bender and it took me about five minutes to do a 12" section.
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Old Jan 15, 2007 | 03:32 PM
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Originally Posted by Fredo24
"... How difficult is the bending and fabricating the lines, with the price of the flare tool and pipe bender is it worth it...?"
As bnuk mentioned, brake lines are double-walled. Some flaring tools can't handle double-walled tubing, so make sure you get the right type.
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Old Jan 15, 2007 | 04:07 PM
  #10  
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Autozone carries both a flare tool and Brake line bender for Free rental.

Autozone sells brake lines for like $4 bucks. Just gotta makes sure you have your brass fittings matching.

How difficult? it's fairly easy / fun. Just takes some to figure it all out.
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