Here are some pics of my grille. I only did one side so I could take pics and do a little before and after effect. Comments welcome.
(Sorry for so many pics 56k-ers)









*I cut the middle out with a dremel.
*Leveled it down with an air grinder w/ 3in disc.
*Used Duramix 4045 Plastic Repair Adhesive for the holes
*Used dremel to sand down the 4045 and make flush
*Sanded with 220 and 320, then primered it.. then sanded w/ 400
*Then a few coats of paint then clear