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Old Jan 8, 2003 | 12:38 PM
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jdblack1
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Joined: Mar 2002
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From: SC
Default First real thread How to turbo

Turbo setup

5psi Boost
4 degrees ignition retard
93 octane

HF manifold
custom adapter for HF manifold to turbo
1st gen dsm 14b turbo
intercooler
bypass valve and pipe
1 1/8 npt cross
1 1/8 bspt male to 1/8 npt female adapter
3 1/8 npt male to -4AN stainless hose fittings
5ft -4AN stainless hose
1 1/8 npt male to 1/8 bspt female adapter
1 12mmx1.25mm banjo fitting w/ -4AN hose end
8ft of 3/8 fuel hose for water lines
4 hose clamps for water lines
1ft 5/8 hose for turbo drain with hose clamps
throttlebody adapter from ACE Truevalve
10ft 1/4 hose for bypass valve, wategate, boost gauge
apc cone filter from advance
radiator hose from advance
hose clamps for charge pipe
1 1/2 emt for charge pipe
2 fish tank check valves
2 fish tank t's
turbo gasket set from carquest
miscellaneous bolts

I used the side mount intercooler mounted in front so I had to get a radiator from a del sol.


How to (for the inpatients)
I started out in a weird way actually. I had seen many homemade setups and I'm mechanically inclined and had access to equipment, but I didn't figure I had enought $$$ for even the homemade deal.

Wrong.
I was windowshopping at a local salvage yard and found a 90 Plymouth laser RS. It's one of the FWD turbo DSM's. I bought a bunch of stuff and ended up giving $22 for the turbo, intercooler, and bypass assembly.

The other parts were bought online and local Ace True Value.

First things to do is get the parts listed above.

You can find the adapter plates on several internet forums, email me if you need some links.

This is actually an easy job.

To start with I removed all the stock exhaust and intake tube peices. Yank the AC and the radiator out also, cause it will just get in the way.

Start by bolting the manifold up. Depending on were you get your adapter plate you may have to bend the dipstick tube a little. No big deal. I made my own adapter plate and it was a little thicker which put the wastegate into the front crossmember of my CRX. 5th gens don't have that problem. I just took some metal out with a dremel tool.

Note: I had to cut my front crossmember and my bumper support. If you screw up your ride don't blame it on me


Once the turbo bolts up and you have a 1/2" of clearance on all points you are ready to move on. The water lines are easy to do. That's what the 10ft of fuel hose is for. Look on the back of your intake manifold for your EACV valve it looks like this
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