What kind of front strust are you using (stock, aftermarket). The stock EG front struts have a bracket that comes off them that you mount the brake line too. Make sure that strut is mounted correctly. If you remove the strut, there is a small tab that sticks down, this goes into the gap on the back of the fork that bolts to the LCA and is pinched when the upper fork bolt is tightened. If the strut is in there backwards or twisted, it could cause problems. Also, make sure every bolt in there is good and tight. I got a clunk from my front suspension and took the wheel off and one of my caliper bracket bolts was missing and the other wasn't even finger tight (they also weren't OE bolts). I replaced them and torqued them to spec and no more sound. Good luck. Seeya.