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Old Jun 30, 2004 | 10:49 AM
  #3  
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Jafro
I'm made of meat!
 
Joined: Mar 2003
Posts: 3,580
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From: Richmond, VA
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I dunno? It blazed up the rubber insulator on the charge terminal, which comes off the regulator - through the aluminum case of the alternator. The glass-fiber insulator that the cable bolts down to on the post melted, the charge wire was glowing red-hot and visiby doing so in broad daylight.

I suspected I was missing a ground somewhere, but they were all in place. The battery I was using sat on a concrete floor for a year (dead), and I slow-12v charged it for an hour and a half before re-installing it... it tested good.

Since both of those were the only parts re-used on my car (and the alternator had already been rebuilt twice within 3000 miles), I just went ahead and replaced them. No problems since. I don't get it. It was the kind of fire that I smelled, popped the hood, went "WFFFFF!" and blew it out. I'm getting a fire extinguisher today. I've been stupid for not having one already.

The car runs great, though... before and after. I just have some pretty big boost leaks to sort out. Something in the idle control system and emissions system quacks when I hit 10 PSI.
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